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Suitable for automobile parts processing materials (Rapid prototye)

Nov 02,20

Suitable for automobile parts processing materials(Rapid prototye)

An automobile is composed of many parts, each part plays a different role, and it needs to be processed through different processing techniques, and then it can be installed on the automobile for use. The processing technology of automobile parts is roughly as follows:
1. Automobile parts forging and processing
2. Automobile parts casting and processing
3. Auto parts welding and processing
4. Cold stamping of automobile parts
5, auto parts cutting
6. Heat treatment processing of automobile parts
Today we are going to talk about the processing of auto parts, worth mentioning the material.

Below, let's take a look at kyocera PR1725 in the application of automobile parts manufacturing examples.

* Case 1
In the processing, the customer needs to clean up the scrap iron after each processing, which is a waste of time. Sometimes the scrap iron will scratch the workpiece.
In addition, the raw material processing life is not very stable, need to improve.
The test results show that the processing life of PR1725 is more stable than that of the original material.
Kind of Industry      The car industry
Work Piece      Hydraulic pipe connector
Material      S10C
Testing Purposes      Chip Control
Type of Machines      Front tool holder CNC



 

Current tool
Holder KGDR2020K-3T10
Incerts GDM3020R-025PM-6D PR1225
Tool Life 400-500 PCS/Ren
Parameter  
  1. 1, processing time two tool processing, first processing 3mm groove, then copy chamfer cut off, after the processing of iron filings will be toward the front of the upper platform, and the position of the material interference, each processing a need to clean up after the scrap, more waste of time, sometimes iron filings will scratch the workpiece.
  2. 2. The service life of PR1225 material is between 400-500 pieces, which is not stable
VC(m/min)= 134
N(min-1)= 1100
Fz(mm/t)= 0.08
F(mm/min)= 120
ap(mm)= 4
ae(mm)=  
Cutting oil liquid chromatography
 
Current tool Holder KTKFR2020JX-12
Incerts TKF12R200-GTP PR1725
Tool Life 400-500 PCS/Ren
Parameter   Test result OK
1,Tkf-gtp knife tip special convex point, in the processing of soft materials can make the iron filings curl up, chip control ability.
2. Trial cutting life PR1225 is more stable.
VC(m/min)= 146
N(min-1)= 1200
Fz(mm/t)= 0.1
F(mm/min)= 120
ap(mm)= 4
ae(mm)=  
Cutting oil  liquid chromatography

*Case 2
In order to verify the improvement of processing life, this test is done.
After testing, PR1725 material processing, the total life increased to the original four times.
Processing efficiency has also increased by 20%.
Kind of Industry      The car industry
Work Piece      Pipe
Material      SUS316L
Testing Purposes      increased longevity
Type of Machines      Lathe
 

Current tool
Holder SDJCR2020JX-11FF
Incerts DCMT11T302MQ CA6525
Tool Life 150 PCS/Ren
Parameter   1,150 pieces for one blade and 300 pieces for one blade
VC(m/min)= 124
N(min-1)= 1200
Fz(mm/t)= 0.05
F(mm/min)= 60
ap(mm)= 0.4
ae(mm)=  
Cutting oil  liquid chromatography
 
Current tool Holder DTGNR2020K-16
Incerts TNGG160402MFP-SK PR1725
Tool Life 200PCS/Ren
Parameter   1. 200 pieces of one blade, 1200 pieces of 6 blades of one blade, total life time 400%UP.
2. Processing efficiency 20%UP
VC(m/min)= 124
N(min-1)= 1200
Fz(mm/t)= 0.06
F(mm/min)= 72
ap(mm)= 0.4
ae(mm)=  
Cutting oil  liquid chromatography

*Case 3
The user machined the outer circle and end face of the workpiece, and judged the service life by surface quality and cutting sound.
The cutting life of PR1725 is higher than the original material under the same parent material.

 
Kind of Industry     The car industry
Work Piece     Gear ring
Material 20CrMnTiH3
Testing Purposes     Improve surface quality and prolong service life
Type of Machines     Lathe
 

Current tool
Holder Chinese tool rod
Incerts DCMT070204HQ PR1225
Tool Life 400 PCS/Ren
Parameter   1,The user can process the outer circle and end face of the workpiece as shown in the figure. The service life can be judged by surface quality, cutting sound and so on.
VC(m/min)= 180
N(min-1)= 2480
Fz(mm/t)= 0.2
F(mm/min)=  
ap(mm)= 0.1
ae(mm)=  
Cutting oil Dry-type




 

Current tool
Holder Chinese tool rod
Incerts DCMT070204HQ PR1725
Tool Life 550 PCS/Ren
Parameter   1. Under the current working conditions, the cutting life of PR1725 is higher than that of PR1225 for the same base material, and the life is increased by 35%.
VC(m/min)= 180
N(min-1)= 2480
Fz(mm/t)= 0.2
F(mm/min)=  
ap(mm)= 0.1
ae(mm)=  
Cutting oil Dry-type