Suitable for automobile parts processing materials (Rapid prototye)
Suitable for automobile parts processing materials(Rapid prototye)
An automobile is composed of many parts, each part plays a different role, and it needs to be processed through different processing techniques, and then it can be installed on the automobile for use. The processing technology of automobile parts is roughly as follows:
1. Automobile parts forging and processing
2. Automobile parts casting and processing
3. Auto parts welding and processing
4. Cold stamping of automobile parts
5, auto parts cutting
6. Heat treatment processing of automobile parts
Today we are going to talk about the processing of auto parts, worth mentioning the material.
Below, let's take a look at kyocera PR1725 in the application of automobile parts manufacturing examples.
* Case 1
In the processing, the customer needs to clean up the scrap iron after each processing, which is a waste of time. Sometimes the scrap iron will scratch the workpiece.
In addition, the raw material processing life is not very stable, need to improve.
The test results show that the processing life of PR1725 is more stable than that of the original material.
*Case 2
In order to verify the improvement of processing life, this test is done.
After testing, PR1725 material processing, the total life increased to the original four times.
Processing efficiency has also increased by 20%.
*Case 3
The user machined the outer circle and end face of the workpiece, and judged the service life by surface quality and cutting sound.
The cutting life of PR1725 is higher than the original material under the same parent material.
An automobile is composed of many parts, each part plays a different role, and it needs to be processed through different processing techniques, and then it can be installed on the automobile for use. The processing technology of automobile parts is roughly as follows:
1. Automobile parts forging and processing
2. Automobile parts casting and processing
3. Auto parts welding and processing
4. Cold stamping of automobile parts
5, auto parts cutting
6. Heat treatment processing of automobile parts
Today we are going to talk about the processing of auto parts, worth mentioning the material.
Below, let's take a look at kyocera PR1725 in the application of automobile parts manufacturing examples.
* Case 1
In the processing, the customer needs to clean up the scrap iron after each processing, which is a waste of time. Sometimes the scrap iron will scratch the workpiece.
In addition, the raw material processing life is not very stable, need to improve.
The test results show that the processing life of PR1725 is more stable than that of the original material.
| Kind of Industry | The car industry |
| Work Piece | Hydraulic pipe connector |
| Material | S10C |
| Testing Purposes | Chip Control |
| Type of Machines | Front tool holder CNC |
Current tool |
Holder | KGDR2020K-3T10 | |
| Incerts | GDM3020R-025PM-6D PR1225 | ||
| Tool Life | 400-500 PCS/Ren | ||
| Parameter |
|
||
| VC(m/min)= | 134 | ||
| N(min-1)= | 1100 | ||
| Fz(mm/t)= | 0.08 | ||
| F(mm/min)= | 120 | ||
| ap(mm)= | 4 | ||
| ae(mm)= | |||
| Cutting oil | liquid chromatography | ||
| Current tool | Holder | KTKFR2020JX-12 | |
| Incerts | TKF12R200-GTP PR1725 | ||
| Tool Life | 400-500 PCS/Ren | ||
| Parameter | Test result OK 1，Tkf-gtp knife tip special convex point, in the processing of soft materials can make the iron filings curl up, chip control ability. 2. Trial cutting life PR1225 is more stable. |
||
| VC(m/min)= | 146 | ||
| N(min-1)= | 1200 | ||
| Fz(mm/t)= | 0.1 | ||
| F(mm/min)= | 120 | ||
| ap(mm)= | 4 | ||
| ae(mm)= | |||
| Cutting oil | liquid chromatography | ||
*Case 2
In order to verify the improvement of processing life, this test is done.
After testing, PR1725 material processing, the total life increased to the original four times.
Processing efficiency has also increased by 20%.
| Kind of Industry | The car industry |
| Work Piece | Pipe |
| Material | SUS316L |
| Testing Purposes | increased longevity |
| Type of Machines | Lathe |
Current tool |
Holder | SDJCR2020JX-11FF | |
| Incerts | DCMT11T302MQ CA6525 | ||
| Tool Life | 150 PCS/Ren | ||
| Parameter | 1，150 pieces for one blade and 300 pieces for one blade | ||
| VC(m/min)= | 124 | ||
| N(min-1)= | 1200 | ||
| Fz(mm/t)= | 0.05 | ||
| F(mm/min)= | 60 | ||
| ap(mm)= | 0.4 | ||
| ae(mm)= | |||
| Cutting oil | liquid chromatography | ||
| Current tool | Holder | DTGNR2020K-16 | |
| Incerts | TNGG160402MFP-SK PR1725 | ||
| Tool Life | 200PCS/Ren | ||
| Parameter | 1. 200 pieces of one blade, 1200 pieces of 6 blades of one blade, total life time 400%UP. 2. Processing efficiency 20%UP |
||
| VC(m/min)= | 124 | ||
| N(min-1)= | 1200 | ||
| Fz(mm/t)= | 0.06 | ||
| F(mm/min)= | 72 | ||
| ap(mm)= | 0.4 | ||
| ae(mm)= | |||
| Cutting oil | liquid chromatography | ||
*Case 3
The user machined the outer circle and end face of the workpiece, and judged the service life by surface quality and cutting sound.
The cutting life of PR1725 is higher than the original material under the same parent material.
| Kind of Industry | The car industry |
| Work Piece | Gear ring |
| Material | 20CrMnTiH3 |
| Testing Purposes | Improve surface quality and prolong service life |
| Type of Machines | Lathe |
Current tool |
Holder | Chinese tool rod | |
| Incerts | DCMT070204HQ PR1225 | ||
| Tool Life | 400 PCS/Ren | ||
| Parameter | 1，The user can process the outer circle and end face of the workpiece as shown in the figure. The service life can be judged by surface quality, cutting sound and so on. | ||
| VC(m/min)= | 180 | ||
| N(min-1)= | 2480 | ||
| Fz(mm/t)= | 0.2 | ||
| F(mm/min)= | |||
| ap(mm)= | 0.1 | ||
| ae(mm)= | |||
| Cutting oil | Dry-type | ||
Current tool |
Holder | Chinese tool rod | |
| Incerts | DCMT070204HQ PR1725 | ||
| Tool Life | 550 PCS/Ren | ||
| Parameter | 1. Under the current working conditions, the cutting life of PR1725 is higher than that of PR1225 for the same base material, and the life is increased by 35%. | ||
| VC(m/min)= | 180 | ||
| N(min-1)= | 2480 | ||
| Fz(mm/t)= | 0.2 | ||
| F(mm/min)= | |||
| ap(mm)= | 0.1 | ||
| ae(mm)= | |||
| Cutting oil | Dry-type | ||
